Yuantian Mattress Spray Glue Line Customization Solution, Empowering a New Era of Efficient and Intelligent Production

Date:2024/08/23

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In today’s rapidly evolving mattress industry, Yuantian Company, with its outstanding technical strength and profound industry experience, has tailored this customized spray glue line for clients. It not only showcases our remarkable capability in customizing mattress manufacturing line solutions but has also garnered widespread market acclaim and deep trust from clients. Today, let’s explore the five core advantages of this spray glue line and witness how it propels efficient production to new heights.

I. Precision Customization, Seamless Integration

This customized spray glue line, tailored to clients’ unique production line layouts, boasts a meticulously designed front-end belt conveyor and line + lifting reversing assembly, perfectly aligning with the transportation requirements for bed net fabrics and other materials. Simultaneously, it automates the secondary reflow and spray gluing of mattresses. This highly customized solution ensures a smooth production flow, demonstrating Yuantian’s precise grasp of client needs.

II. Intelligent Efficiency, Quality Assurance

Employing a full servo control system combined with laser-guided high-precision height sensors, the Yuantian mattress spray glue line achieves precise control over spray position and height. Whether it’s automatically adjusting to the dimensions of items awaiting spraying or initiating with custom formula data at a single touch, both significantly enhance production efficiency and spray quality. The independent movement design of six spray guns offers diverse spray patterns, ensuring each side of the mattress is sprayed within 7-10 seconds, balancing quality and efficiency.

III. Durability & Stability, Maintenance-Free

Recognizing the importance of durability in production lines, this spray glue line utilizes high-flexibility hot-melt adhesive hoses with double-layer drag chain protection, effectively extending service life and meeting high-speed movement requirements. The silicone spray conveyor belt withstands temperatures up to 150°C and is non-sticky, reducing maintenance costs and ensuring more stable and reliable production.

IV. High-Efficiency Capacity, Cost Optimization

Equipped with a 55-gallon large-capacity PUR glue machine, this customized spray glue line achieves a qualitative leap in productivity. A single drum of 180kg glue can satisfy 3-4 days of production needs, significantly reducing glue replacement frequency and costs. This design not only enhances production efficiency but also saves valuable time and resources for clients.

V. Innovative Technology, Leading the Future

Each PUR spray gun on this customized spray glue line is equipped with an independent air heating module, ensuring superior and stable spray performance. Meanwhile, the PUR main unit features an exclusive, innovatively developed three-servo control output glue system, revolutionizing the glue heating and output system, enabling PUR glue to be melted and stably delivered to the spray gun. Additionally, the glue machine boasts dual functionality, easily switching to pressure-sensitive adhesive to cater to diverse production needs.

[Conclusion]

The Yuantian customized spray glue line is a culmination of technology and innovation, synonymous with efficiency and quality. We remain steadfastly focused on clients, empowering the transformation and upgrading of the mattress manufacturing industry with customized solutions. Choosing Foshan Yuantian Bed Machinery Co., Ltd. is choosing an efficient, stable, and sustainable production future. Let’s move forward together and create a brighter tomorrow for the mattress industry!

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