MATTRESS MACHINERY EXPERT SINCE 1982

From the initial Hong Kong as a teacher, learn from the study. To the present fully independent research and development of bed machinery, Yuantian continuous reform and innovation. From manual spring mattress to semi-automatic spring bed net, and now CNC operation fully automatic production of spring bed net. On this basis, the intelligent manufacturing workshop production line of mattress production industry is launched by integrating the industry advantage resources and in-depth research and development. The integrated plan of the production line not only makes the mattress production process digital and graphic. The contact with equipment manufacturers has been strengthened. Through cloud platform, mattress manufacturers can timely and attentively maintain the equipment manufacturers. Yuantian leads the development of the field of bed machinery in China, and promotes the improvement of the production efficiency of the industry!

Foshan Yuantian Mattress Machinery Co. Ltd. as the founder of the machine industry of bed equipment in China. is responsible for leading the drafting and formulation of four national standards for mattress machinery products. all of which have been passed and issued for implementation. Yuantian, which has continuously promoted R & D and innovation, currently has 34 invention patents, 26 design patents and 128 utility model patents.

Since 2017, Yuantian has transformed the mechanical production workshop with the goal of digital management, introduced high-precision end equipment, deployed data exchange system, terminal equipment, combined with MES to implement effective management, organically integrated equipment, tools, instructions, processes, personnel and other elements, and finally completed the precise management of mechanical production process and the comprehensive management of Kanban graphics, It realizes the transformation of production scheduling from passive command to real-time active command, and the transformation of production system operation to transparent, digital and intelligent mode. The quality control changes from post event statistical analysis to on-line monitoring, and the identification code is implemented to make the quality traceability fast, accurate and precise.

This workshop showing an upgrade solution for the mattress producing factories from Yuantian Machinery. There are five key components from this solution, which is

(1) Advanced Automatic Mattress Production Machines

(2) Smart Mattress Production Line

(3) Mattress Manufacturing Execution System

(4) Customized Data Display Board

(5) Mattress Machines Managing Cloud Platform

Those five-key components covers all the processing of manufacturing mattress in order to provide thethe whole hardware and software to the Mattress producers.

Equipment and production line combines the hardware as the body of human being,and Data Display Board brain showing data as brain. The Data Display Board summarizes multi-party data on the production site, and provides data support for management department through data collecting.collating, analyzing and summarizing in order to achieve the purpose that control the production status in time and making decision efficiently.

The data which showing on the smart workshop Data Display Board is coming from the Mattress Manufacturing Execution System(M-MES). M-MES is a mattress production management system which created by YUANTIAN Company for mattress manufacturing enterprises. The system manages the production progress, production cost, production quality, employee KPI and inventory of the raw material, in order to manage the mattress production information in time.

Since 2017, Yuantian company has s transformed the mechanical production workshop with the goal of digital management, introduced high-precision end equipment, deployed data exchange system, terminal equipment, combined with MES to implement effective management, organically integrated equipment, tools, instructions, processes, vpersonnel and other elements, and finally completed the precise management of mechanical production process and the comprehensive management of Kanban graphics, It realizes the transformation of production scheduling from passive command to real-time active command, and the transformation of production system operation to transparent, digital and intelligent mode. The quality control changes from post event statistical analysis to on-line monitoring, and the identification code is implemented to make the quality traceability fast, accurate and precise.

The data which showing on the smart workshop Data Display Board is coming from the Mattress Manufacturing Execution System (M-MES) M-MES is a mattress production management system which created by YUANTIAN Company for mattress manufacturing enterprises. The system manages the production progress, production cost, production quality, employee KPI and inventory of the raw material, in order to manage the mattress production information in time.

Order from Purchase to Delivery Process:

1. After the purchase order is entered, the finance department checks the A / P details.

2. The purchased materials are transported into the warehouse after arrival.

3. Make sure to issue materials for production after receiving.

4. Check the product quality and warehousing after the production process.

5. Trace the qualified quality and analyze the causes of disqualification.

6. The products are put into the warehouse and out of the warehouse after they are confirmed to be correct.

Implementation Training

1. Feedback us about the problems of machine by phone call or email to our sales.

2. Salesperson submit customer service requests on cloud platform and a service order will be created.

3. Then the service order will be transferred to our after-sales service department, and our technical staff will reply and give solutions by photos or videos guidance within 24 hours.

4. If the issue still hasn't been solved that judged by our technical staff, our technical staff will submit the application for business travel on cloud platform, then our sales will negotiate and confirm the business travel cost with customer.

5. When our technical staff serve on site, we will keep record of on site processing and upload site photos or videos on cloud platform.

6. When the service is complete, our sales send a service link via cloud platform and invite customers to confirm and evaluate the service satisfaction.

After-sales Service

Professional team, efficient and fast after-sales service No Trouble back home.

1. To provide users with equipment installation, commissioning and technical training services.

2. To provide customers with maintenance services.

(1) If there is a problem with the machine,you can communicate online with the salesperson to solve the problem in real time.

(2) We can provide on-site services. After customers apply service, we will send professional after-sales engineers to solve the problem.

(3) Responsible for the supply of exchange spare parts.