Yuantian Manufacturing: Innovating Mattress Production through Patented Technology

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As the mattress manufacturing industry shifts from “scale-driven” to “technology-driven,” Yuantian leverages over 80 invention patents, 260 utility model patents, and 30 design patents. Our “2+1 Simplified Intelligent Manufacturing System” addresses industry challenges through the modular collaboration of the dual YT-TS-1 lifters and the YT-WB-6A dual-layer edge banding machine, creating efficient pathways within spatial constraints and unlocking production potential through intelligent control.

The core of this system, the YT-WB-6A dual-layer edge banding machine, integrates human-centric and precise patented technology. Its innovative design allows a single operator to manage the entire edge banding process without moving around the mattress or manually flipping it. Operators can focus on the interface, resulting in a smooth and organized production rhythm while significantly enhancing labor efficiency.

Equipped with a PLC servo control system and a full touchscreen interface (both stemming from Yuantian’s patented technology), the machine offers intuitive command execution, enabling quick onboarding without lengthy training. During corner operations, the sewing head automatically slows down, adjusting height and resetting simultaneously (this “Smart Corner Stabilization Technology” is an invention patent result), ensuring consistent stitch quality and avoiding traditional operational defects.

Furthermore, the adjustable angle and height of the sewing head allow for a binding thickness of 50mm-400mm without changing the pressure arm structure (this “Wide Adaptive Binding Technology” has multiple utility model patents), accommodating various mattress specifications while saving setup time. The dual-layer edge design optimizes upper space, maximizing output per area.

The complementary YT-TS-1 lifting conveyor seamlessly integrates into the production line through patented technology. Its simple yet robust frame eliminates unnecessary design while maintaining stability, ensuring reliable support during long-term operation. The drive system combines front and rear conveyor mechanisms with vertical movement, enhanced by gear and rack synchronization for smooth, precise operation, preventing mattress misalignment and damage during transport. The equipment is user-friendly and connects fully automatically with the production line, reducing labor costs and risks associated with manual handling, while meeting diverse production needs for efficient workflow.

When the precise edge banding of the YT-WB-6A combines with the stable transport of the YT-TS-1, a “2+1” value loop is created, highlighting the advantage of “high capacity in small spaces.” This streamlined structure boosts productivity, and hundreds of patented technologies redefine production standards, making each piece of equipment a crucial element in empowering intelligent manufacturing. Yuantian is committed to “leading industry innovation through patent innovation.” This system launch is not just a product iteration but a reconstruction of mattress manufacturing logic—simplifying processes and ensuring quality through patented results, enabling efficient production and precise manufacturing for all partners.

In the future, Yuantian will continue to innovate in mechanical manufacturing through patent research, introducing cutting-edge technologies and high-quality products to inject sustained momentum into the mattress industry, paving the way for a new era of intelligent manufacturing.