Yuantian Intelligent Equipment has 43 years of experience in mattress machinery research and development, making it a leading enterprise in China’s mattress machinery industry. The company focuses on the production of bedding machinery and began laying out its industrial internet strategy two years ago. Building on a mature ERP system, it has not only achieved visual management of the production process and real-time monitoring of components but has also deeply explored “unmanned” operation of edge banding machines.
1.1 Patent Technology: A Strong Proof of Innovation Capability
Yuantian Intelligent Equipment has made significant achievements in technological innovation. The company’s patent for the “Mattress Edge Banding Machine and Its Control Method” (ZL2018120260730.3) won the “China Patent Excellence Award,” marking the second such award following the first for the “Swing Transfer Mechanism of the Spring Grabbing Robot” (ZL2012101394001). To date, Yuantian has received the highest honors in the domestic intellectual property field for its two major product series: spring machines and edge banding machines.
The number of patent applications submitted by the company has steadily increased each year, reaching 20-30, with invention patents accounting for as much as 60%. These patented technologies not only enhance product performance but also create greater value for mattress manufacturing enterprises.
1.2 Intelligent Manufacturing: Leading the Industry’s Digital Transformation
With the transformation driven by the industrial internet, Yuantian’s bedding production efficiency has increased by 25%, saving 5 million yuan annually through refined management of products. The company continues to seize new developments in information technology, pursuing an intelligent manufacturing transformation in operational management.
The edge banding machine is one of the most challenging processes to automate in mattress production and is referred to as the “bottleneck” project that restricts the bedding machinery industry from forming assembly lines and ultimately achieving digital and intelligent production. Leveraging years of industry experience and relentless efforts, Yuantian successfully overcame this technical challenge and established a digital production workshop for the mattress industry in March 2020. This workshop enables fully enclosed assembly line operations from raw materials to mattress shaping and packaging, doubling efficiency.
The value of this technological breakthrough extends beyond the edge banding process; it plays a decisive role in helping equipment manufacturers capture market share in the complete line equipment sector during the digital era, significantly impacting the future of the entire mattress equipment industry.
1.3 Demonstration Benchmark: Quality Assurance Recognized by the Industry
On December 31, 2024, at the “Famous Enterprises in Hundred Parks” and “Beautiful Enterprises Action” construction work conference in Nanhai District, Foshan Yuantian Bedding Machinery Co., Ltd. was awarded the title of “Demonstration Benchmark Beautiful Enterprise.” This honor reflects high recognition of Yuantian’s achievements in technological innovation, green production, and enterprise management.
In December of the same year, the National Intellectual Property Administration announced the selection of the 25th China Patent Award, and another Yuantian patent was successfully selected. These honors and achievements not only affirm Yuantian’s past efforts but also serve as motivation for future development.
Choosing Yuantian: The Value Return of Intelligent Edge Banding
Choosing Yuantian Intelligent Equipment’s mattress edge banding machine YT-WB-7B means selecting not only an advanced production device but also a complete intelligent edge banding solution. This product will bring the following value to your enterprise:
2.1 Efficiency Improvement: Significant Increase in Production Effectiveness
With a high-speed head operating at 3000 RPM and a fully automatic feeding system, the unit output has significantly increased. Compared to traditional equipment, the YT-WB-7B can enhance production efficiency by over 30%, allowing your production line to produce more products in the same amount of time.
2.2 Cost Reduction: Dual Savings in Labor and Materials
The automatic bed flipping and automatic ribbon feeding functions reduce manual intervention, lowering labor intensity and costs. The intelligent control system precisely manages the sewing thread and edge band usage, minimizing material waste. These advantages collectively create significant cost-saving opportunities for enterprises.
2.3 Quality Stability: Standardized Production Ensures Product Consistency
Digital visualization adjustment and automatic calibration functions ensure that the sewing quality of each mattress remains consistently high. The full storage of formula parameters allows for the digital inheritance of process standards, avoiding quality fluctuations caused by human factors. These features collectively guarantee the stability and consistency of product quality, enhancing brand reputation.
2.4 Flexible Production: Quick Response to Market Changes
The one-click invocation of multiple formula groups and automatic identification of mattress height enable the equipment to quickly adapt to the production needs of different products. This feature significantly enhances the flexibility and adaptability of the production line, allowing enterprises to respond more swiftly to market changes and customer demands.
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