A good sewing machine is used to join two or more pieces of fabric. YuanTian sewing machines can sew not only fabrics but also other materials such as bags, foam, tents, etc. Sewing machines are also used to improve the fineness and appearance of fabrics. Different sewing machines do their job to produce the perfect product that we want, such as clothes, mattress pads, etc.
Industrial automatic sewing machine differ from traditional consumer sewing machines in many ways. Industrial sewing machines are designed for long term professional sewing tasks and therefore feature superior durability, parts and motors. While conventional sewing machines may include nylon or plastic gears, industrial sewing machines typically have gears, linkages, housings, and bodies made of high-quality metals such as cast iron or aluminum. On top of that, industrial sewing and quilting machines are used to process thicker materials such as leather, produce faster sewing speeds, and use stronger and more aggressive feed components than their consumer counterparts. For these types of industrial sewing machines, the main difference between them is the design of the bed.
Features of Automatic Sewing Machine
Use CAD software to create models and design different types of models according to customer needs. The designed parts and sewing information can be found in the jig software. Yuantian's professional sewing machine recognizes and sews automatically. The sewing process and results can be tracked and recorded, facilitating automatic data collection. The smart chip can be used to select the pattern according to the type of clothing, and the thickness of the fabric can automatically adjust the shape of the foot. Depending on the style and color, choose the appropriate pattern, stitch size and thread size. Computerized quilting system is connected to the industrial internet to realize production computerization and digital management.
Using a computer pattern editing program, sewing intelligent gear shift, the sewing process is fully computer controlled. Automatically identify the model corresponding to the point file to improve accuracy. It can automatically sew a variety of patterns in one cycle, and can bend, thick material, multi-layer seam, arc and polygon seam; it also has embroidery function, buttonhole pocket trimming, collar pocket edge release, gradient stitching, brand recognition function, broken thread detection function, needle re-threading function back ; automatic pattern positioning, automatic playback, automatic sewing start and many other functions. The fully automatic sewing machine subverts the traditional structure of any previous sewing machine, adds a material preparation link, and sets up two workbenches to alternately sew without waiting. There has been a fundamental change in the structure, and it is a revolutionary undertaking.
Four Types of Sewing Machines And Uses
Flatbed: The most common type, these professional sewing machines resemble traditional sewing machines, with the arm and needle extending across the flat base of the machine. Workers usually use this machine to join flat fabrics. Some type of fabric feed mechanism is usually installed on the bed.
Cylindrical Beds: These machines feature a narrow cylindrical bed rather than a flat bottom. This allows the fabric to pass around and under the bed. Workers use a cylinder bed sewing machine to sew cylindrical pieces like cuffs, but it also works on bulky, curved items like saddles and shoes.
Rear bed: These machines feature bobbins, feed dogs and/or loopers in a vertical column that rises above the flat base of the machine. The height of this post may vary depending on the machine and its application. Applications with difficult access to seam areas, such as additional panels, or making boots or gloves, use a back bed machine.
Armless: The less common group, these machines extend a cylindrical bed from the rear of the machine, perpendicular to the direction the cylindrical bed takes. This allows for the long run production of tubular items, such as the inside seams of trousers, and can be used to sew sleeves and shoulder seams.
Sewing Machine Feeds
Different industrial sewing machines offer several feeding methods. Typically, industrial sewing machines that offer multiple feed capacities are more expensive. The main types of feed mechanisms are:
Bottom Feed: The feed mechanism is located below the sewing surface of the machine. This is probably the most common type of power supply. A toothed section called the feed dog lifts and feeds the fabric between each stitch, and the tooth clasps up and clamps the fabric to the presser foot.
Needle Feed: The needle itself acts as a feed mechanism, minimizing slippage and allowing workers to sew multiple layers of fabric.
Walking Foot: The fixed foot is replaced by a foot that moves with the power supply, which facilitates performance on thick, spongy or cushioning materials.
Puller Feed: The machine grabs and pulls the sewing material straight as it sews, and can work on large and heavy items like canvas tents.
Hand Feeding: Feeding is entirely controlled by workers who may perform delicate personal work such as shoemaking, embroidery and quilting. On industrial sewing machines, it is sometimes necessary to remove the feed dog to obtain a manual feed.
Specifications of automatic sewing machines
The specification of the automatic sewing machine determines its performance, speed and accuracy. Good sewing machine for quilting results are determined by accurate and even stitch length. The joins between fabrics must be smooth and unobtrusive. The machine must provide optimum stitch length and even ease and gather of the workpiece. The operating system should also be smooth and free of any defects. The mattress sewing machine's software should be designed to manage the speed and adjust the seam contour according to the requirements of the production process.
The application of computerized sewing machines adopted by many sewing machine manufacturers is also an important factor to consider. For example, some machines come with automatic pocket setters, while others include pattern programmability or electronic eyelet grommets. Additionally, the strength and design of the machine should complement the type of material being sewn. Higher quality machines may be needed for medium to heavy materials such as denim, while basic industrial machines may be sufficient for lighter cottons.
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